System Listings
Mains Distribution
System Overview
The mains distribution is the system by which electrical energy
is transmitted around the building. The mains distribution originates at
the mains intake and radiates out throughout the building in a branching
or tree like
fashion.
The mains distribution design is dependent upon the following:
-
Type of building
-
Load requirements (size, importance and use)
-
Type of supply
-
Environmental conditions
Systems
Available and Applications
In addition to be served by and using items of LV
Switchgear, the mains distribution system will commonly contain
some or all of the following:
-
Distribution Cables. Called "mains cabling", "sub-mains cabling" or
"distributors" depending upon your background and what books you read!
Distribution cabling will run from the mains intake to various equipment
situated throughout the building. Often intermediate distribution board or
switchpanels may be installed - generally referred to an "sub-distribution
boards".
Many forms of cable are used for mains distribution including :
-
Steel Wire Armoured (SWA)
- Possibly the
most common form of sub-main distribution cabling.
-
Mineral Insulated Copper
Clad (MICC)
- Very long life, and robust nature make this a good form of cabling
for sub-mains distribution, although its application is limited by it's high
cost.
-
Singles - Standard
single core cables can be used for distribution cabling. But require mechanical
damage. This means that cable containment is required
along the entire route.
In defined situations is is necessary to ensure that sheathing is of a Low
Smoke & Fume (LSF) type.
-
Busbar
Distribution Systems. Normally in the form of a set of copper conducting
bars enclosed within a steel housing. The system is linear and would be installed
in long runs either along the building or up through it. The bars would be
rated at a high current and protected by a suitable fuseswitch at the mains
intake or other distribution centre.
Where required, a "tap off" box is installed and the required switchgear
is installed fed from the busbars. Many item of equipment can be served from
the same busbar trunking run. It often represents an economical system,
particularly in industrial premises or tall buildings where a central riser
is used to take the busbar trunking vertically up through the building.
-
Sub-distribution board. These are distribution boards which although
similar construction, are larger than a final circuit distribution boards.
The boards are installed half way through the mains distribution system,
generally at the point where a large distribution cable terminates, and several
smaller sub-circuits start.
The board may be fitted with HRC fuses, MCBs or MCCBs. It may hence take
the form of a large fuseboard or and LV panelboard.
-
Final Circuit Distribution
board. The distribution board is generally installed
locally to where the electrical power is used (point of utilisation). It
contains protective devices, which protect
final circuits such as lighting &
power circuits.
These devices may be Cartridge fuses, HRC
fuses, MCBs or even rewirable fuses!.
The board is normally fitted with an incomer - this may be a fuseswitch,
isolator or MCCB (without certain protection setting)
-
Miniature Circuit Breaker (MCB).
This is a protective device that
is installed primarily to protect final
circuits against overload and short circuits. An MCB is a small compact
device, generally limited to cables no bigger than say 16mm² c.s.a.
The MCB is normally installed within a distribution board and may be a single
or three phase device. Various types of MCB are available (type B,C,D) these
types relate to the tripping characteristic of the device. The MCB nowadays
largely replaces the cartridge fuse and semi enclosed (rewirable) fuse as
a safer and more convenient alternative.
Legislation &
Guidelines
Mains distribution is governed by a range of regulations and legislation
British Standards.
Also refer to The
British Standards Institution
-
BS 7671:1992 "Requirements for
electrical installations". IEE Wiring Regulations. Sixteenth edition.
This is the all encompassing "Bible" in relation to the design, installation
and use of electrical installations and equipment in buildings.
-
BS 4752:1977 "Circuit Breakers". This covers the manufacture and application
of Circuit Breakers for use with voltages up to and including 1000V a.c and
1200V d.c. (Supersedes BS862:1939 & BS936:1960)
-
BS 5486:1989 "Low-voltage switchgear and controlgear assemblies". Specification
for particular requirements of consumer units
-
BS 7767:1994"Method for assessing the short-circuit withstand strength of
partially type-tested assemblies (PTTA)" - Method of extrapolation
which may be used for partially type-tested assemblies to prove compliance
with the requirements of 7.5.1 of IEC 439-1.
-
BS 3036:1958 "Specification. Semi-enclosed electric fuses (ratings up to
100 amperes and 240 volts to earth)" Sizes of fuse carriers and bases for
fuses where element is replaceable wire. For use in a.c. circuits. Three
categories according to prospective current and time constant. For use at
altitudes not exceeding 2000 m and temperatures averaging 35°C. Selection
of fuses for different applications.
-
BS 1361:1971 "Specification for cartridge fuses for a.c. circuits in domestic
and similar premises" Requirements, ratings and tests for fuse links, fuse
bases and carriers. Dimensions and time/current zones for fuse links. Type
I-rated 240 V and 5 A to 45 A for replacement by domestic consumers; Type
II-rated 415 V and 60 A, 80 A or 100 A for use by the supply authority in
the incoming unit of domestic and similar premises.
-
BS 6724:1997 Specification for 600/1000 V and 1900/3300 V armoured electric
cables having thermosetting insulation and low emission of smoke and corrosive
gases when affected by fire Construction and test methods for cables, which,
in specified tests, produce less smoke and corrosive products than cables
conforming to BS 5467 and BS6346; for use in fixed installations in industrial
areas,buildings and similar applications.
Combined Standards
-
BS EN 60439-5:1996 "Specification for low-voltage switchgear and controlgear
assemblies" - Particular requirements for assemblies intended to be installed
outdoors in public places. Cable distribution cabinets (CDCs)for power
distribution in networks
-
BS EN 60947-2:1996 "Specification for low-voltage switchgear and controlgear"
- Circuit-breakers Characteristics, conditions for operation, methods of
test and marking requirements for circuit breakers rated up to 1000 V a.c.
or 1500 V d.c. Also covers integrally fused circuit breakers.
-
BS EN 60947-1:1992 "Specification for low-voltage switchgear and control
gear" - General rules. Defines as far as practicable all rules and requirements
of a general nature to obtain uniformity of requirements and tests throughout
the range of applicable equipment and avoid the need for testing to different
standards.
-
BS EN 60439-2:1993 Low-voltage switchgear and controlgear assemblies. Particular
requirements for busbar trunking systems (busways) Definitions, calculations
of resistance and reactance, types of mechanical load, connection of tap-off
units, type tests, temperature rise tests, verification of structural strength
and endurance of systems with trolley type tap-off facilities.
International Standards
See also IEC search page
-
IEC 60439-1 (1992-12) "Low-voltage switchgear and controlgear assemblies
Type-tested and partially type-tested assemblies" - Applies to low-voltage
switchgear and controlgear assemblies (type-tested assemblies (TTA) and partially
type-tested assemblies (PTTA)), the rated voltage of which does not exceed
1 000 V a.c. at frequencies not exceeding 1 000 Hz, or 1 500 V d.c.
-
IEC 60439-3 (1990-12) "Low-voltage switchgear and controlgear assemblies.
Part 3": Particular requirements for low-voltage switchgear and controlgear
assemblies intended to be installed in places where unskilled persons have
access for their use - Distribution boards
Legislation
-
Health & Safety at Work Act 1974 - Massive item of legislation
which encompasses all aspects of Health & Safety in the workplace. This
has been constantly added to over the years. It now comprises and references
a whole series of separate regulations and codes of practice documents
-
Electricity Act
1989 - In the words of the official HMSO title. "An Act to provide for
the appointment and functions of a Director General of Electricity Supply
and of consumers' committees for the electricity supply industry; to make
new provision with respect to the supply of electricity through electric
lines and the generation and transmission of electricity for such supply;
to abolish the Electricity Consumers' Council and the Consultative Councils
established under the Electricity Act 1947; to provide for the vesting of
the property, rights and liabilities of the Electricity Boards and the
Electricity Council in companies nominated by the Secretary of State and
the subsequent dissolution of those Boards and that Council; to provide for
the giving of financial assistance in connection with the storage and
reprocessing of nuclear fuel, the treatment, storage and disposal of radioactive
waste and the decommissioning of nuclear installations; to amend the Rights
of Entry (Gas and Electricity Boards) Act 1954 and the Local Government
(Scotland) Act 1973; and for connected purposes."
-
Supply regulations 1989. - A set of regulations relating to the
obligations of the Regional Electricity Companies and the supply of electricity
to both industrial & domestic consumers.
-
Electricity at Work Regulations 1989 - Regulations covering the whole
aspect of ensuring that the workplace is safe in regards to the use of electrical
equipment. (a part of the H&S at Work act)
-
Construction (design & management) regulations 1994 - Another
wide reaching set of regulations which cover the whole process of construction
safety. It focuses on carrying out risk assessments and altering the design
or management process to account for such risks. Again this forms part of
the H&S at work act 1974.
Related Links
Links relating to the design and installation of mains distribution systems
can be found here
Manufacturers
Most of the above illustrations were obtained from
Bill Switchgear - to whom thanks
is expressed.
Other manufacturers are listed
here


